The Maintenance of Overwrapping Machine

All mechanical equipment needs to be maintained regularly in order to better extend the service life and reduce the failure rate. So how should the maintenance of mechanical equipment be done?

The key to mechanical equipment maintenance includes cleaning, tightening, adjustment, lubrication and corrosion protection. In ordinary production operations, each technician should strictly follow the procedures of the equipment maintenance manual. The seemingly simple maintenance actually has very strict rules and regulations. Maintenance is also carried out in stages, including routine maintenance, regular maintenance (primary, secondary, and tertiary maintenance) and special maintenance (seasonal maintenance, out-of-service maintenance). The main purpose of these maintenance is to reduce the wear and tear of mechanical equipment parts, Eliminate the hidden safety hazard of failure and prolong the service life of the machine.

1. Routine maintenance

Focusing on cleaning, lubrication, inspection and tightening, routine maintenance should be carried out as required during and after the machine is in operation. Routine maintenance should be completed independently by the mechanical operator.

2. Regular maintenance

2.1. The first-level maintenance work is carried out on the basis of routine maintenance, and the key work content is to lubricate, tighten and check all relevant parts and their cleaning work.

2.2. The secondary maintenance work focuses on inspection and adjustment. Specifically, check the engine, clutch, transmission, transmission components, steering and braking components.

2.3. The three-level maintenance focuses on detecting, adjusting, eliminating hidden troubles and balancing the wear degree of each component. Diagnose and check the parts that affect the performance of the equipment and the parts with signs of failure, and then complete the necessary replacement, adjustment and troubleshooting.

3. Special maintenance

3.1. Seasonal maintenance means that the packaging equipment should focus on the inspection and repair of components such as the combustion and moistening system, hydraulic system, cooling system and starting system before summer and winter each year.

3.2. Deactivation and maintenance means that when the packaging equipment needs to be deactivated for a period of time due to seasonal factors (such as winter break), cleaning, cosmetic surgery, matching, and anti-corrosion should be done.

So how to maintain the overwrapping machine?

First, when running the device. Every time when the system runs automatically in the default mode, it will automatically test to confirm whether all the cylinders are in the reset state. If not, the system will alarm and reset all the cylinders at the same time; When the running state is switched to the manual operation state or the two states are switched over, all the cylinders will be reset automatically (ie, the corners, pushing, shaping, easy-pulling, folding up, folding down, cutting, and blowing are all reset to the initial state) ; In order to keep the air pressure in a normal state, when the air pressure is insufficient, the system will have a prompt message to inform the user that the air pressure is insufficient and the system will not start; the whole system provides two emergency switches, in the event of an emergency, press the emergency stop button, The system will all stop, all operations are prohibited, and all operations will not be performed until the emergency stop button is reset after the fault is removed.

If you want to make it more perfect, you can check the equipment regularly, preferably once a month, keep the room clean and tidy, and do not let the acids and other corrosive gases contained in the atmosphere flow in it. When it is damaged, it should be repaired at any time. Do not make the overwrapping machine work again. It is necessary to keep the whole machine clean and tidy, and apply oil to prevent rust. When not in use, cover it with a cloth.